Revenue Down 30%, No Retirement Savings: A Milwaukee Mechanic’s Reckoning With His Son’s $45K College Bill

The shop smelled like motor oil and burned coffee when I arrived on a Thursday morning in late February. Robert Kowalski was wedged under a…

Revenue Down 30%, No Retirement Savings: A Milwaukee Mechanic's Reckoning With His Son's $45K College Bill
Revenue Down 30%, No Retirement Savings: A Milwaukee Mechanic's Reckoning With His Son's $45K College Bill

The shop smelled like motor oil and burned coffee when I arrived on a Thursday morning in late February. Robert Kowalski was wedged under a 2019 Ford F-150, and he didn’t come out for almost four minutes after I announced myself. When he did, he wiped his hands on a rag that was already beyond saving and looked at me with the specific wariness of a man who has been told too many times that someone is there to help him.

Robert is 52. He has owned Kowalski Auto on Milwaukee’s north side for 18 years. He has no business partner, no employees beyond a part-time apprentice, and — as he would tell me bluntly over the next two hours — almost no retirement savings. His wife, Dana, works as a school district administrator. Her income covers groceries and the utility bills. His income, when it comes, covers everything else.

When the Business Stopped Making Sense

Robert’s decline didn’t happen overnight. It arrived gradually, in the form of software. Newer vehicles — particularly those from 2018 onward — require proprietary diagnostic systems that are licensed exclusively to manufacturer-authorized dealerships. Independent shops like Robert’s are locked out of certain repairs entirely, and customers have started noticing.

Over three years, his annual revenue dropped by roughly 30 percent. A shop that was once pulling in approximately $180,000 a year is now averaging closer to $126,000, by Robert’s own estimate. After overhead, parts, and the lease on his building, he says he clears somewhere between $38,000 and $44,000 for himself in a good year.

~$44K
Robert’s personal income in a good year

30%
Revenue decline over 3 years

$45K
Annual cost at his son’s chosen university

“I’m not complaining,” he told me, leaning back against a tool cabinet. “I built this place. I know what it takes. But the cars changed and nobody asked me if I wanted to come along for the ride.” He said it without self-pity, which made it land harder.

The Letter That Changed the Conversation at Home

In November of last year, Robert’s son Marcus received an acceptance letter from an out-of-state university in Indiana. Marcus is 18, a strong student, and had set his sights on an engineering program. The total cost of attendance — tuition, room, board, and fees — came to just over $45,000 per year.

Robert and Dana sat with that number for a week before saying much to each other about it. When they did talk, it did not go smoothly.

“Dana said we should fill out the FAFSA. I said that’s for people who actually can’t pay. She said, Robert, we actually can’t pay. That was a quiet dinner.”
— Robert Kowalski, Milwaukee auto shop owner

The Free Application for Federal Student Aid, known as the FAFSA, is the gateway to most federal financial aid programs in the United States. According to the U.S. Department of Education’s Federal Student Aid office, students and families must submit it each year to be considered for Pell Grants, federal student loans, and work-study programs. For the 2025–2026 academic year, the maximum Pell Grant award was set at $7,395.

Robert had never filled one out. He had never expected to need to. And he told me, with some embarrassment, that he had assumed for years that a family with a business and a house and two incomes would simply be disqualified from any meaningful help.

What the FAFSA Actually Measured — and What Surprised Him

Dana took the lead on the FAFSA application. The form, which underwent a significant redesign for the 2024–2025 cycle, now uses IRS data pulled directly through a consent-based system, reducing the manual entry burden. But for self-employed filers, the process is more layered. Robert’s business income, reported on a Schedule C, factors into the Student Aid Index — the number that determines how much a family is expected to contribute toward college costs.

⚠ IMPORTANT FOR SELF-EMPLOYED FAMILIES
Self-employed parents must report net business income on the FAFSA. Business assets, including equipment and inventory, are generally excluded from the federal aid formula — but the net profit reported on Schedule C counts as income. Families in this situation often benefit from working with a school’s financial aid office directly before assuming they will receive no assistance.

The calculation produced a result that surprised Robert. Because his net income had been lower than expected for two consecutive tax years, and because the couple’s retirement savings were minimal — Robert has no IRA, no SEP-IRA, and no pension — the family’s Student Aid Index came back at a number that made Marcus eligible for a modest Pell Grant and, more significantly, for the full range of federal Direct Loans.

Marcus was offered $5,500 in subsidized and unsubsidized federal Direct Loans for his first year — the standard maximum for a dependent freshman, as outlined by Federal Student Aid’s loan limit guidelines. The university also offered an institutional merit grant of $12,000 based on his academic record. Combined with a small Pell Grant of roughly $2,200, that reduced the annual out-of-pocket figure from $45,000 to approximately $25,300.

KEY TAKEAWAY
After federal aid, institutional grants, and loans, Marcus’s first-year cost dropped from $45,000 to approximately $25,300 — a reduction of nearly $20,000 that Robert had not expected was possible.

“I kept waiting for a catch,” Robert told me. “There’s always a catch. But Dana sat me down and walked me through each line. The loans Marcus would owe. The grants he wouldn’t. I understood it eventually. I just didn’t like parts of it.”

The Loan Question Robert Couldn’t Fully Resolve

The remaining $25,300 gap is where the conversation got harder. Robert and Dana are not in a position to cover that amount annually from savings. The options on the table included Parent PLUS Loans — federal loans taken out in a parent’s name — or private loans, or asking Marcus to take on additional debt through future loan cycles.

Parent PLUS Loans carry a fixed interest rate set each academic year. For loans disbursed in the 2025–2026 year, the rate was fixed at 9.08 percent, according to Federal Student Aid’s PLUS Loan information page. Robert looked at that number and went quiet for a moment when I mentioned it during our conversation.

How the Aid Package Broke Down — Marcus’s First Year
1
Total cost of attendance — $45,000 per year including room, board, and fees

2
Federal Pell Grant — approximately $2,200 (does not need to be repaid)

3
Institutional merit grant — $12,000 per year (does not need to be repaid)

4
Federal Direct Loans (Marcus) — $5,500 (must be repaid after graduation)

5
Remaining gap — approximately $25,300 per year with no clear plan yet

“Nine percent,” he said. “That’s not a loan. That’s a punishment.” He wasn’t wrong that the rate is steep by historical standards. He was also, as he acknowledged, not in a position to simply pay the difference. The family has not yet made a final decision on how to fund that gap. Marcus has applied for two external scholarships. Robert is considering whether a PLUS Loan for one year is manageable, while hoping Marcus transfers to an in-state school after his sophomore year.

“I’m not telling my kid no,” Robert said. “I’ve never been able to say no to him when he actually earns something. He earned this. But I also can’t pretend I’ve got a plan I don’t have.”

What Robert Didn’t Expect to Discover About Himself

The FAFSA process opened a door Robert hadn’t intended to walk through. In reviewing his financial picture to complete the application, he and Dana realized for the first time, documented in one place, how exposed he was heading into his fifties. No retirement account. No business succession plan. A shop whose value is harder to assess each year as the industry changes around it.

“I’ve been doing this for 18 years and I thought that was the plan. The shop was the plan. I guess I didn’t think about what happens when the shop isn’t worth what you put into it anymore.”
— Robert Kowalski, owner, Kowalski Auto, Milwaukee

He mentioned, almost in passing, that a neighbor had told him about the Wisconsin SNAP program — the state’s version of the federal Supplemental Nutrition Assistance Program — after his income dipped in a particularly difficult quarter last year. Robert dismissed it immediately. “I told him I wasn’t there yet. Maybe I’m not. I don’t know where ‘there’ is, honestly.”

That ambivalence about seeking help — the invisible line Robert keeps drawing for himself about when need becomes acceptable to acknowledge — ran through everything he told me. It is not a personality flaw. It is, as I have seen in dozens of interviews with self-employed and working-class people over the years, a learned response to a culture that treats assistance as a verdict on your worth rather than a function of a system designed to be used.

Where Things Stand Now

When I left the shop that Thursday, Marcus was still enrolled for fall. The family had not yet submitted a PLUS Loan application but had not ruled it out. Robert had filled out the FAFSA — something he swore a year ago he would never do — and his son had received nearly $20,000 in aid as a result.

That is not a resolution. It is a deferral. The gap remains. The business challenge remains. But Robert had done something genuinely difficult for a man of his disposition: he had looked at the numbers and stopped pretending they were not what they were.

“I’m not proud that I needed to look this stuff up at 52. But I’m not embarrassed anymore either. Marcus is going to school. That’s the part I needed to be true.”
— Robert Kowalski

He walked me out to the parking lot and looked at the two cars waiting for service — both older models, both the kind of job that doesn’t require dealer diagnostics. “Good week,” he said, gesturing at them. Then he went back inside.

I drove away thinking about the version of Robert who never filled out that FAFSA — who assumed he didn’t qualify, who watched $20,000 in available aid expire unclaimed because the form felt like it belonged to someone else’s life. That version exists for thousands of families. The paperwork is the same. The pride is the same. The money, though, is the difference.

Related: She Gave Up Retirement Savings to Care for Her Brother — Now at 43, She’s Counting the Cost

Related: A Milwaukee Mechanic’s $45K College Bill and Zero Retirement Savings — What He Discovered Too Late

Frequently Asked Questions

Can a self-employed person with business income qualify for federal student aid?

Yes. The FAFSA calculates a Student Aid Index based on net income reported on Schedule C, not gross revenue. Business assets like equipment and inventory are generally excluded from the federal aid formula. A self-employed parent with lower net income may qualify for Pell Grants and access to federal Direct Loans even if they own a business.
What is the maximum Pell Grant for the 2025-2026 academic year?

The maximum Federal Pell Grant for the 2025-2026 academic year is $7,395, according to the U.S. Department of Education’s Federal Student Aid office. The actual award amount depends on the student’s Student Aid Index, enrollment status, and cost of attendance.
What is the interest rate on Parent PLUS Loans for 2025-2026?

Parent PLUS Loans disbursed in the 2025-2026 academic year carry a fixed interest rate of 9.08 percent, as set by the U.S. Department of Education. This rate is fixed for the life of the loan and is higher than rates on undergraduate Direct Loans.
How much can a dependent freshman borrow in federal Direct Loans?

A dependent undergraduate student in their first year can borrow a maximum of $5,500 in federal Direct Loans — up to $3,500 of which may be subsidized. These limits are set annually by the U.S. Department of Education and do not change based on cost of attendance.
Does the FAFSA need to be submitted every year?

Yes. The FAFSA must be submitted each academic year for a student to remain eligible for federal grants, loans, and work-study. A family’s financial situation can change, and eligibility is recalculated annually based on updated tax data and household information.
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Camille Joséphine Archer

Senior Benefits & Social Programs Writer covering student loans, SNAP, housing, and VA benefits. J.D. Howard University. Former HUD Policy Analyst.

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